Zhengzhou Dingsheng Technology Co., Ltd. Crushers Machine

DSMAC Group is a crusher machines and sand making machine manufacturer with a complete line of crushing, grinding and screening equipment,offer jaw crusher,impact crusher,concrete crushers,rock crushers,cement crusher plant.

Stone crusher hammers for sale price

In order to meet the requirements of hard condition of series abrasion, DSMAC has pushed out the AMC (super high manganese/ tungsten and Titanium alloy composite materials) hammer head, which is named of “big gold tooth” super hammer head, this kind of hammers have a 50% longer service life than those made of common high manganese steel, and much safer.

Hammer crusher hammers advantages

1. Pure molten steel and the matrix is more compact.

2. Crusher hammers casted the Tungsten Titanium alloy in the high-manganese steel substrate, It may resist the severe grinding abrasion.

3. Heat treatment process and water toughening technology.

4. Applying the method of alloying and modification treatment of rare earth, optimizing chemical composition.

More favorable service of DSMAC hammer crusher hammers

1. Available stone crusher hammer’ Customized request, processing with supplied drawings or samples is welcomed.

2. DSMAC manufactures ISO9001 certified, fully guaranteed and warranted spare parts to suit a various range of Hammer Crusher brands including:

Sandvik – CM410, CM420 and other brands, etc.

3. Quantity is with preferential treatment.

Why choose the DSMAC hammer crusher hammers

DSMAC owns a research development team, including 3national experts and a large number of senior engineers and masters. In addition, the company also established strategic partnerships with famous universities, such as Xi’an Jiaotong University, Materials engineering College of Zhengzhou University, Harbin materials research institute, and many of universities and R&D institution, will keep long-term and close cooperation to promote wear-resisting casting industry development in China.

Not only the hammer crusher hammers, we also have other crusher spares for you such as jaw plate, cone crusher parts, blow bar, crusher rotor, inner plate, etc. Both the parts support order, if you have the drawing, you can enjoy 5% discount we provided for you, and what’s more, you can also find the best jaw crusher, cone crusher, hammer crusher, impact crusher, roller crusher ,stone crushing plant, sand production line, feeders ,screens and mobile crusher with reasonable price here.

Crusher jaw plates manufacturers in South India

As one of the jaw plates manufacturers in South India, DSMAC supplies crusher jaw plates with the materials of super high manganese steel and alloy high manganese steel. Jaw plates are the main jaw crusher parts, they have an important effect on jaw crusher working efficiency.

DSMAC jaw plates for sale

DSMAC jaw plates for jaw crusher is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers in DSMAC is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance.

What material is jaw plates made of?

The materials of crusher jaw plates use super high manganese steel and alloy high manganese steel, the wear-resisting degree is higher than traditional one. What’s more, jaw crusher plates are manufactured using cold processing hardening technology, the hardness is improved. Moreover, water toughening technology to avoid making the performance poor during the process of natural phase change.

Jaw plates manufacturer

As a jaw plates manufacturer, Zhengzhou Dingsheng Engineering Technology Co., Ltd. (DSMAC Group) is also specialized in researching and manufacturing mining equipment, construction equipment and their spare parts. Apart from jaw plates, DSMAC supplies cone crusher concave, impact blow bars, hammer crusher hammers, clinker crusher hammers, grate plate, liner plate, crusher rotors and so on. These high wear-resistant crusher parts help improve the crusher machine working efficiency greatly.


How to prolong the jaw crusher spares service life?

Jaw plates are the main jaw crusher spare parts. This jaw crusher uses motor as its power. Through the motor’s wheels, the eccentric shaft is driven by the triangle belt and slot wheel to make the movable jaw plate move by a regulated track. Therefore, the materials in the crushing cavity composed of fixed jaw plate, movable jaw plate and side-lee board can be crushed and discharged through the discharging opening. If jaw plates are worn, jaw crusher working efficiency will be reduced. So the life of the jaw plate has a decisive influence on the working efficiency and the cost of the crusher. Thus, to prolong the life of the crushing plate is of great significance. Some tips will be shared in this article:

1.The tooth peak of the crushing plates of the motive jaw and the fixed jaw should be faced to the tooth valley while being designed. Thus, the crushing plate can squeeze the materials, as well as bend them, which make the materials easy to be crushed. To prolong the life, the crushing plates have been designed as symmetrical shapes for the mediate and small type crushers. When the downside is abraded, the upside can be turned over to be used again.

For the large type jaw crushers, the crushing plates are designed as several symmetrical lumps, in order to prevent some of the plates from being abraded. The materials of the crushing plates can be the white cast iron, which has high hardness, good wearability, easy to find and low price, as well as the disadvantages of brittle, easy to be rived and short life. Therefore, to prolong the life of the crushing plate, it is better to use the 12% manganese, usually ZGMn13. The toughness of the Mn is high, in spite of its low hardness (about 210 HB). However, since it has the characteristics of cold working hardening, it is strengthened under pressure constantly. Thus, it can be strengthened ceaselessly with the ceaseless abrading until it is abraded to its limitation. The manganese steel crushing plates should be dealt by the water toughening after being cast. The process of water toughening is similar to the quenching, i.e., to cool the manganese steel crushing plates that have been heat up to 1000 to 1 100 ℃ quickly in the water. After water toughening, the even metallographic structure can be got and fastened, which can avoid the decreasing of the nature because of the phase change during the applying. On the other hand, the price of the manganese steel plate is relatively high.

2. While being installed, the crushing plate should be fixed tightly on the jaw plate. The soft metal should be added as the shim and fastened by the bolts between the crushing plate and the jaw plate. When the crusher is working, the crushing plate should not be flexible, or the crushing plate will be easy to broken or abraded. Therefore, the installing of crushing plate is important to prolong its life.

3. Some items shoud be paied attention to when using jaw crusher:

When the machine is working, since the jaw plate is working directly with the materials, the impacting force is very strong, especially when crushing the materials of high hardness, which can lead to the vibrating of the bolts, the loosening of the nuts, the noise caused by the abrading of the crushing plate, even can lead to the drop and the broken of the crushing plate to stop the production. It is not enough just to fasten the bolts and nuts before setting up the machine. The problems should be solved case by case. For example, the spring against pine vibration reduction device can be used to solve the problem of the loosening of the crushing plates to prolong the life and improve the efficiency.

Above all, it is important to prolong the jaw plate woking life, then high wear-resistant jaw crusher plates can improve the working efficiency of the jaw crushers and reduce the cost of production. DSMAC have many excellent and experienced experts, they will do their best to help you solve all problems. You can consult us at any time.

Improve the jaw plate service life

The jaw plate is the main jaw crusher spares, it is divided into moving jaw plate and the fixed jaw plate, the size of a variety of models based on different models of jaw crusher, the DSMAC jaw plates are suitable for all kinds of jaw crusher.The key to safe, reliable, and stable operation of a jaw crusher jaw plate, Our jaw plate wear, compressive strength, long life and so manufacturers can greatly reduce operating costs, improve production efficiency, has exported to India,South Africa,Chile, Russia, Western Europe, North America and so on.

The jaw crusher is of a working chamber by moving jaw and fixed jaw, the movable jaw and the fixed jaw to withstand the tremendous crushing force and friction materials, easily worn in order to protect the jaw, generally moving jaw and fixed jawsurface mount the wear of the liner, this liner, also known as a broken plate. Broken the surface of the plate is usually made ​​of tooth, broken tooth peaks, board angle of 90 ° ~ 120 °, its size is determined by the nature of the materials being broken and block, crushing the bulk material, the angle to be bigger; crushing small block of material, the angle can be smaller. The size of the pitch depends on the granularity of the product is usually taken approximately equal to the width of the discharge port, than desirable tooth height and pitch of 1/2 ~ 1/3.

The work of the board two parts wear is not the same speed, the lower wear out faster than the upper, broken, broken plates in the jaw crusher, direct contact with the material to withstand the tremendous crushing force and the friction of the material,crushing the life of the board is directly related to the jaw crusher work efficiency and production costs, therefore, extend the life of the jaw crusher broken board is particularly important. Strengthen jaw broken machine broken plate life can be considered in terms of design, material selection, assembly and use in the process of improvement.

Assembly, broken boards must be firmly attached to the E-board, between the two should be leveled, broken between the plate and the jaw with a soft metal (such as lead, zinc, etc.) for gasket and bolt. Crusher, crushing the board there should be no loosening, or easily broken or worn broken board, reduce the service life of the broken plate.

In conclusion, aspects to strengthen jaw plates life from material selection, assembly, and process improvements to strengthen jaw broken broken plate life, jaw rock breaking machine in order to improve production efficiency, reduce production costs. If you have any other question about jaw crusher spares-jaw plates, please contact us online or leave your message. We will design and offer you the suitable jaw plate according to your jaw plates drawing.

This article from: http://www.crusherspares.org

How to improve jaw plate of jaw crusher?

The moving jaw plate and fixed jaw crusher of jaw crusher

Jaw crusher moving jaw plate attached to the Ministry and the eccentric shaft, the lower part of the thrust plate support, while the fixed jaw plate is fixed to the rack.

The eccentric shaft rotates, moving jaw plate is mainly exposed to the material compression, while the fixed jaw plate material sliding under the main cutting action.

Through failure analysis that the jaw plate wear mechanisms:the material for the formation of the jaw plate fatigue wear of repeated extrusion, the material on the short-range sliding jaw plate to form the cutting wear.

How to improve jaw plate life

To improve the jaw crusher jaw plate life, the main consideration the hardness and toughness. Material hardness, material pressed into a small jaw plate depth, surface deformation, and abrasive slip generated by cutting a small amount; materials have a certain toughness to prevent brittle fracture in the extrusion process, to ensure the normal use of the jaw plate.

DSMAC is professional production of jaw plates,jaw crusher plate,crusher plate,lining plate,mill liner plate,crusher lining plate,grinding steel ball,grinding media ball,grinding ball,carbon steel ball,crusher hammers,blow bar,etc, crusher parts company.